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Probe Station Mounted or Stand-Alone Diagnostic Laser Cutting Systems

Signatone offers two series of solid state lasers for use in semiconductor diagnostic cutting applications, the EzLaze and the QuikLaze. The EzLaze is a single shot laser with a 5 Hz burst mode and the QuikLaze is a water cooled laser that can fire at a constant rate of 1 to 20 Hz. The EzLaze and the QuikLaze are both available in versions that can output one, two, or all three of the laser light frequencies that are offered, i.e., IR (1064 nm), green (532 nm), and UV (355 nm). The applications that the EzLaze and the QuikLaze are designed for include the removal of topside passivation and dielectric layers, removal of metal from metal covered areas, trace cutting and material trimming.

The Most Common Applications Include:

  • Cutting traces to repair, isolate, or disable parts of a circuit.
  • Removing layers to expose traces that are beneath metal, oxide, nitride or other materials, to enable micro-probing of the circuit

Other applications include:

  • Removal of nitride or polyimide layers to improve resolution when e-beam probing or using a SEM
  • Trimming resistors in a low volume or engineering mode
  • Marking areas within a device to show where focused ion beam cutting is to be performed.

The lasers mount onto the Mitutoyo FS-70 Finescope microscope or the Optem International A-Zoom microscope and can be used on a micro-probing station or as a stand-alone laser. All lasers include: 1) A spot marker with an adjustable aperture for sizing cuts from 50 microns square (maximum) down to 1 micron square (2 microns square on 1064nm IR lasers). 2) High and low power ranges with 1000 increments in each range. An LED indicates the power level setting 3) Remote firing via a hand held trigger or a or foot pedal. 4) An RS-232 interface for remote computer driven operation using Signatone Solutions Windows software. 5) An eyepiece safety filter.


EzLaze

The EzLaze provides users with the capability to perform a wide range of laser cutting operations for semiconductor design verification and failure analysis as well as LCD repair applications. With the New Wave Research Advanced Beam Delivery System (ABDS),* the LCS and QuikLaze Single and Multi-Wavelength Systems are the only laser cutting systems that combine the flexibility of multiple-wavelength operation with the convenience of a single-wavelength instrument. A user selectable, panel-mounted switch allows the user to easily select wavelengths of 1064nm (infrared), 532nm (green) or 355nm (ultraviolet) on multi-wavelength systems. Single wavelength IR or green systems are also available.

    FEATURES

Switch-selectable wavelengths for multi-wavelength systems

Uniform, repeatable cuts from 50um x 50um (with 50x objective) to 1 um x 1um (with 100x objective)

5 Hz burst mode for 10 seconds (followed by 18 second rest) facilitates faster material removal

Simplified operation with easy-to-read color LED indicators, large, energy-level meter and RS232 interface

Panel-mounted HI/LO energy level switch to extend energy range while allowing precise energy control

Operation with Mitutoyo FS-70 series or Optem International A-Zoom microscopes

Easy installation, no costly maintenance and no toxic gases to handle


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OPERATION
The EzLaze is convenient to operate. All laser operations, including energy level, aperture size and wavelength are controlled remotely on the system's power supply. This eliminates the chance of disturbing a delicate laser or microscope set-up through accidental contact. In addition, wavelength, cut size, energy level and number of shots can be controlled through a RS232 computer interface.

Consistent with the New Wave Research system design philosophy, single wavelength systems can be easily upgraded to multi-wavelength systems.

MULTIPLE-WAVELENGTH ADVANTAGES
Multiple-wavelengths offer design engineers, failure analysts and those involved in LCD repair the ability to conveniently select the laser wavelength that most closely matches their application requirements.

For example, UV removes polyimide directly without causing damage to materials underneath; silicon and GaAs are semi-transparent to IR energy so metal lines can be removed using IR creating minimum damage to the underlying silicon substrate; green, the most universally used wavelength, is effective for cutting metals and removing oxide. Devices under test can contain several materials and require the use of multiple wavelengths to achieve the desired results.

  Infrared (1064 nm) Green (532 nm) Ultraviolet (355 nm)
LCD
Materials:
ITO ITO  
Chromium Chromium  
Color Filter-red, green Color Filter-blue/green Color Filter-blue/green
Semiconductor
Materials:
Aluminum Silicon Dioxide Nitride
Gold Nitride Polyimide
Ti-Tungsten Polyimide (big cuts) Gold
  SOG  
  Poly-silicon  
  Gold  
  Aluminum  
  Ti-Tungsten  

MICROSCOPES
The EzLaze Series is designed to operate with both the Mitutoyo FS-70 and FS110 Series microscopes, as well as the A-Zoom from Optem International. The A-Zoom requires a laser adapter kit from Optem.

NIR (near infrared) or NUV (near ultraviolet) objective lens must be used with IR and UV wavelengths respectively. They are available in 50x and 100x versions. Both NIR and NUV lenses may be used with the green wavelength.

Specifications
Wavelength: 1064 nm 532 nm 355 nm
Pulse Width: 7 ns 6 ns 5 ns
Energy: (before microscope)  
Model  
EzLaze IR .6 mJ  
EzLaze Green   .6 mJ  
EzLaze IR/Green .6 mJ .6 mJ  
EzLaze Green/UV3   .6 mJ .6 mJ
EzLaze TriLite .5 mJ .5 mJ .4 mJ
Min. cut size: (100x objective)2 x 2 um 1 x 1 um 1 x 1 um
Max. cut size: (single pulse) 50 x 50 um with 50x objective (Mitutoyo)
Repetition Rate: single shot or 1 Hz continuous or 5 Hz burst for 10 seconds followed by an 18 second rest.
Dimensions:  
Head 6.25" (159 mm) W x 12" (305 mm) H x 5" (127 mm) L
Power Supply 7.75" (197 mm) W x 8.9" (225 mm) H x 16.0" (406 mm) L
Control Panel 7.56" (192 mm) W x 3.63" (92 mm) H x 5.9" (150 mm) L
Weight  
Head 8 lb. (3.6 kg)
Power Supply 18 lb. (6.2 kg)
Control Panel 3 lbs. (1.4 kg)

Specifications subject to change without notice


QuikLaze

QuikLaze is an excellent productivity tool for semiconductor failure analysis and LCD repair micro-machining applications. QuikLaze can dramatically improve the productivity of IC design engineers and failure analysts by providing them with a valuable tool for quickly removing passivation materials and cutting circuit lines. LCD technicians can vastly improve their repair throughout by faster removal of shorts and defects.

The QuikLaze laser micro-machining system features the latest Advanced Beam Delivery System* (ABDS) from New Wave Research. ABDS gives you highly precise control over each of the three wavelengths (Infrared, Green or Ultraviolet) that the system offers. QuikLaze is the only laser micromachining system that offers one, two or three switch-selectable wavelengths in a single laser. This allows the system to operate as though it were a single wavelength laser, while having the ability to easily switch to the wavelength that best suits the test material.

FEATURES

Signatone offers a stand-alone Laser / Microscope Stand

BRIDGE Technology is an authorized representative of Lucas/Signatone Corporation

To request further information please call Bridge Technology at (480) 988-2256 or send e-mail to Larry Bridge at: sales@bridgetec.com

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